Amtek Precision Engineers - High-Quality Plastic Injection Mould Tools and Precision CNC Machined Components

5 Axis Mill Turn Centre

• 1 x MAZAK INTEGREX 200-IV-S.  Twin-spindle CNC turning/milling centre with ‘B’ axis. 36-station ATC capacity through the main spindle, 65mm diameter. Full 5-axis simultaneous machining

CNC High Speed Hard Metal Machining

• 1 x MIKRON HSM 400.  High-speed machining centre. 42,000 rpm high precision spindle, 36 station tool changer, 7 station auto pallet changer, linear scales

CNC High Speed Graphite Machining

• 1 x MIKRON HSM 300 GRAPHITE MASTER. 54,000 rpm High precision spindle, 35 station tool changer, 48 station auto pallet changer, linear scales

Shrink-fit tool holding

• 1 x Diebold ISG 3400 TWK. Self-contained bench-top model with integrated water cooling

CNC Turning Centre

• 1 x Hardinge GS51 CNC Lathe. Siemens 828D Controller. 12-station turret, capacity through spindle 51mm diameter, linear scales, high-pressure coolant (30 bar)

• 1 x Hyundai HiT 18s CNC Lathe. Siemens HiTROL 840c colour control, 8 station turret, capacity through spindle 75mm diameter

• 1 x  Mazak QT250MY CNC Lathe. Mazak Smooth Control, 12-station turret with 12 driven tools, 82mm capacity through spindle diameter, full C-axis control and Y-axis machining, high-pressure coolant (15 bar)

CNC Spark & Wire Erosion Machining

• 1 x Agie Hyperspark 2.90 amp Generator, ‘C’ axis, 24 station auto electrode changing, programmable measuring cycles. Agie bril finishing of cavities (polish finish). Capacity 750 x 550 x 490mm

• 1 x Agie Hyperspark 2iQ. 72amp IPG high-performance generator, ‘C’ axis, 28-station auto electrode changing, 4-axis path control, programmable measuring cycles. Agie bril finishing of cavities (polish finish).

• 2 x Sodick Die-Sink EDM, AG60L. 32-station tool changer with Erowa ITS ‘C’ axis and Erowa automatic chuck. Linear motor drive on all axes, LN2 control system, SGF nano-wear discharge unit, intelligent Q³VIC EDM, TMM3 high-speed cutting of carbide materials. Capacity 950 x 740 x 450mm

• 1 x Sodick Wire Cut, SLC600G. Jumbo wire feeder, linear motor drive on X, Y, U%V axis, LN2W control system, High speed wire threading unit (SUPET JET AWT) & intelligent Q³VIC EDW 3D software. Capacity 800 x 570 x 340mm

• 1 x Sodick Wire Cut AG600L. Jumbo wire feeder, linear motor drive on X, Y, U%V axis, LN2W control system, High speed wire threading unit (SUPET JET AWT) & intelligent Q³VIC EDW 3D software. Capacity 800 x 570 x 340mm

• 1 x Sodick K1C Hi-Speed EDM Small Hole Drill

CNC Machining Centres

• 1 x Hurco VMX 42 DI. 15k Direct drive spindle, Rigid tapping, 2gb RAM, 3D mould software, Ultipocket software, DXF software. Linear scales, high pressure through coolant (15 bar) Touch probe (Renishaw OMP2), Capacity 1070 x 610 x 710mm

• 1 x Hurco VM1. 20-station swing arm auto tool changer. Capacity 660 x 356 x 457mm

• 1 x Hurco VMX 30. Rigid tapping, 1gb RAM, 3D mould software, Ultipocket software, and DXF software. Capacity 762 x 510 x 610mm

• 1 x Esiset ISO40 Taper Tool Pre-setting Machine

Lifting Equipment

• 1 x Overhead Gantry: 6300kgs capacity

• 5 x Overhead Gantry: 3,000kgs capacity

• 1 x Overhead Gantry: 5,000kgs capacity

• 1 x Sherpa Forklift: 500kgs capacity

• 1 x Hyster Forklift: Gas powered, 4,500kgs capacity

Cutting Equipment

• 1 x UE250A Horizontal Bandsaw

Milling & Drilling (Turret)

• 2 x XYZ Toolroom Model. Heidenhain metric/imperial 10-micron readout. Capacity 500 x 300 x 300mm

CNC Surface Grinding

• 1 x Andmar APS – 818S. Fully electric machine complete with coolant & 3-axis Accurate metric/imperial 1-micron resolution readout. Capacity 480 x 200mm

• 1 x Jones and Shipman 540X. Hydraulic machine complete with PG Optidress ‘E’ wheel forming unit , coolant & 2-axis Accurate III metric/imperial 1-micron resolution readout. Capacity 450 x 150mm

• 1 x Axe & Status KGS-510AHD. Horizontal spindle with programmable feeds on ‘Y’ & ‘Z’ axes. Capacity 1025 x 550 x 450mm

Surface & Form Grinding

• 2 x Jones and Shipman 540. Hydraulic machine complete with optidress, coolant & 2-axis Accurate III metric/imperial 1-micron resolution readout. Capacity 460 x 180 x 220mm

• 1 x Jones and Shipman 540L. Hydraulic machine complete with optidress, coolant & 2-axis Accurate III metric/imperial 1-micron resolution readout. Capacity 460 x 180 x 440mm

• 2 x Exe Toolroom Model. Complete with optical wheel dressing attachment & 2-axis Accurate III metric/imperial 1-micron resolution readout. Capacity 300 x 200 x 230mm

• 1 x Jones & Shipman 1400. Hydraulic machine complete with coolant & 2-axis Accurate III metric/imperial 1-micron resolution readout. Capacity 620 x 220 x 300mm

Cylindrical Grinding

• 1 x Jones and Shipman 1300 EIT. Internal/external machine complete with coolant, double swivel wheel head and radius dressing attachment. Sony 1 micron DRO. Capacity 265mm swing x 685mm between centres

• 1 x Jones and Shipman 1302 EIU. Universal hydraulic machine complete with coolant, double swivel wheel head and radius dressing attachment. Sony 1 micron DRO. Capacity 360mm swing x 685mm between centres

Turning

• 1 x Harrison M300 lathe. Complete with turnvision control, coolant, and 3 & 4 jaw chucks. Capacity 560mm diameter x 750mm between centres

• 1 x Harrison M350 lathe. Complete with turnvision control, taper turning attachment, coolant, and 3 & 4 jaw chucks. Capacity 400mm diameter x 1,000mm between centres

Design Office

• 2 x Solid Works Office (current)

• 1 x Autodesk PowerShape 2019

• 1 x Autodesk Powermill 2019, multi-axis

• 1 x AutoCAD

• 1 x Makerbot Replicator & 3D printer

• 1 x Hewlett Packard Design Jet T730C colour plotter

• 1 x Hewlett Packard Design Jet A0-500C colour plotter

Inspection Equipment

• 1 x Full CNC CMM Global Classic 555

• 1 x Baty Venture Vision System

• 1 x Aberlink Xtreme CMM

• 1 x Prior Illuminated Stereomicroscope

• 3 x Granite Inspection Grade Surface Plates (600 x 600mm)

• 1 x Granite Inspection Grade Surface Plate (1000 x 1000mm)

• 1 x Granite Inspection Grade Surface Plate (800 x 500mm)

• 1 x Mitutoyo Vertical Heightmaster, 2 micron graduations 310 x 50mm

• 2 x Mitutoyo Linear Heightmaster 600, 1 micron graduations

• 1 x Mitutoyo Inspection Grade 115-piece metric Slip Gauges

• 2 x Mitutoyo Grade 2 115-piece metric Slip Gauges

• 1 x Johansson Grade 2 88-piece imperial Slip Gauges

• 1 x  Set Mitutoyo Bore Gauges, 3-15mm

• 1 x  Set Starrett Bore Gauges, 120-150mm

• 4 x Sylvac Hi-cal 300 Height Gauges

• 1 x Sylvac Z-cal 200 Height Gauges

Heat Treatment Plant

• 1 x Nabertherm N17/HR Hardening Furnace with C30 Controller

• 1 x Nabertherm N30/65HA Tempering Furnace

Laser Marking

• 1 x Gravograph LS100EXF Fibre Laser Marker (660 x 300 x 180mm)

Other Toolroom Equipment

• 2 x Horizontal Milling Attachments to suit Toolroom Bridgeports

• 1 x Rotary Table to suit Milling Machines

• 5 x Grindall Cylindrical Grinding Attachment

• 1 x Ronspin Cylindrical Grinding Attachment

• 2 x Magnetic SINE Chucks

• 3 x Non-magnetic SINE Plates

• 1 x NSK Sheenus Set Ultrasonic Polisher

• 1 x Atkin Mould Tool Water Pressure Flow & Filter Unit capable of testing water circuits to 10 bar pressure with a flow rate up to 25lts p/min

• 1 x Finnsonic M40i Industrial Ultrasonic Cleaner

• 1 x Finnsonic M40i Static Rinse Tank

Mould Trialling Cell

• 1 x Haitian ZEIII.2300.830 Electric With Built-In Hydraulics- ZERES (Hybrid)

• 1 x Haitian ZEIII.900.210 Electric With Built-In Hydraulics- ZERES (Hybrid)

•  1 x EPI Series Industrial Water Chiller